Manufacturer of „Child Safety“ products: Design and logistics optimization

The problem

• The Customer has a multi-material packaging solution in use with a high share of plastic material
• Single parts for one packaging must be purchased from 4 to 6 different suppliers
• Assembly of packaging on site at customer
• High efforts in labor time and costs
• Very cost intensive and complex supply chain for a non-sustainable material

The solution

• Analysis of existing packaging solution
• Development of new solution solely out of corrugated
• Sampling and successful crash test on site at customer
• SOP

Tangible results for the customer

• Mono material solution of sustainable material
• Reduction of single parts per packaging from 4 to 1
• One supplier source for the entire packaging
• Reduction of efforts in warehouse and assembly